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Power Master Menu

1) Spring Balancer Product Features

2) Spring Balancer Series Product

(A) SWF Series

(B) SWA Series

3) Part List

4) Tip Of Use

5) On Site Application


 
 
 
 
 
 
 
   

1) Spring Balancer Product Features

Product Features

Load Balancers, Tool & Spring Balancers

 

  • POWERMASTER New SWF & SWA Series
    Spring Balancers are specially designed to free the operator from the weight of hand tools. The tool can be pulled down with least pressure, without any strain or fatigue. Handling of the tool is very easy as the load and pressure required for operation is counter balanced in the mechanism of Spring Balancer itself. The operation is free of gravitational force.
     
  • Rugged Construction
    Main housing and cover plate are manufactured from high tensile light weight Aluminum Alloy for maximum resistance against impact and ease of handling. Upper support hook assembly and Bottom suspension hook assemblies are manufactured of forged steel to provide maximum safety. Standard flexible wire rope is used for cables to provide good flexibility and fall safety.
     
  • Tapered Cable Drum
    Unique cable drum design matches the middle turns of spring, where the optimum torque build-up is constant. This design feature provides smooth, and even cable tensions throughout the entire length of cable travel.
     
  • External Tension Adjustment
    External tension adjustment is easily accessible from the floor. Tension can be set at the exact requirement through a hardened worm form gear system. No special tool needed.
     
  • Swivel on Top Hook
    Allows 360º rotation. Positions the Balancer for easiest cable flow. Prolongs cable life.
     
  • Automatic Drum Lock
    If Spring tension declines sharply, an automatic locking mechanism immediately engages, preventing the load from falling.
     
  • Manual Drum Lock
    Suspended tools can be changed easily by engaging the manual drum lock. After tool or cable has been replaced - WITH FULL LOAD ATTACHED, manual drum lock can be released - DO NOT RELEASE MANUAL DRUM LOCK WITHOUT ATTACHING FULL LOAD. This can be done on the job site in minutes, without removing tension on the balancer cable. This convenience makes change over safe, simple and quick, reducing costly down time.

  Exclusive Safety Features Introduced:

1. ENCLOSED BODY
Spring Balancers from other suppliers are supplied with opening both in Body & Cover causing accidental crunch of operator's fingers between revolving drum and the body of the Spring Balancers. To prevent this, side windows on the body and cover have been eliminated. This would prevent industrial accidents.
  live video (Windows Media Video - 2.9MB)

2. WIRE ARREST MECHANISM (SWA SERIES)
In the unfortunate event of accidental dislodging of the suspended weight, breakage of bottom hook / wire rope, spring tension will pull back the wire rope, resulting in whiping action likely to hurt personnel around.
This mechanism will lock the last revolving drum pulley & the wire rope assembly will be stopped with max. 20cm travel. This will prevent the whiping of wire rope assembly & avoided any injury to operator or any personnel around.  
http://www.springbalancers.colive video (Windows Media Video - 2.8MB)

3. BODY LINER
http://www.springbalancers.com/images/safe3.jpgIn order to prevent wear of the slot of the Spring Balancer body, a split type Nylon liner for wire rope has been introduced in the new design Spring Balancers.
This liner can be removed and installed on site without any need for dismantling of the wire rope.
This will prevent wear of the costly body resulting in overall saving and reduced down time of equipment.
live video (Windows Media Video - 744KB)
 

4.EASY ADJUSTMENT OF SPRING TENSION
In Spring Balancers from other manufactures the worm gear box for adjustment of Spring Tension worked in the horizontal axis. Gear box position has been rotated through 90 degrees so that spring tension adjustment can be made by working in vertical axis.
This will facilitate adjustment from ground level without any need to rise up to Spring Balancer hanging level. This reduces down time, facilities easy operation and reduces the chance of any mishap during an operator rising to the level of the balancer.
live video (Windows Media Video - 1.2MB)

5. WIRE ROPE REPLACEMENT WITHOUT DISMANTLING
A small slot has been provided to facilitate removal and Re-installation of the wire rope without any need for dismantling of the Spring Balancers. This will reduce the down time of the equipment. This facility is not available for long range Spring Balancers.
live video (Windows Media Video - 975KB)

 

 

     

    6. CONTAINERISED SPRING ASSEMBLY
    No longer do you need to handle open springs which are difficult and dangerous to handle with sharp edges. All springs are now supplied in concealed containers for easy replacement. With containerised springs accidents are avoided during maintenance and replacements of springs.
    live video (Windows Media Video - 1.1MB)

     

 



   
  
         
C o p y r i g h t ® 2 0 0 7 N e x t e a m w o r k . c o m